Brick machine mold design and production requirements

Pulished on Sep. 16, 2019

      This chaotic brick machine market, whether we want to buy brick equipment, mineral processing equipment or crushing equipment and other heavy equipment. We must look at this market with great eyes, carefully select the Paving Brick Machine Supplier, and compare it with several others to see the production and sales management of each manufacturer. After all, this industry investment is very big, so you must think twice before choosing a manufacturer and buying a machine. This is also the best way to prevent it from being fooled. There is no free lunch in the world. There is also an old saying that “a price is worth the price.” Those who are lucky enough to be greedy and cheap will make you regret it.

  The requirements for making a good Fully Automatic Brick Making Machine is as follows: accurate size, smooth surface; reasonable structure, high production efficiency, easy automation; easy manufacturing, high life, and low cost; design meets process requirements and is economical and reasonable. The structure design and parameter selection of the mold must consider factors such as rigidity, guiding, unloading mechanism, positioning method, and gap size. The consumables on the mold should be easily replaced. For plastic molds and die-casting molds, it is also necessary to consider a reasonable casting system, molten plastic or metal flow state, and the position and orientation of the entering cavity. In order to increase productivity and reduce runner casting loss, a multi-cavity mold can be used to simultaneously complete multiple identical or different articles in one mold. High-efficiency, high-precision, high-life molds should be used in mass production.

Paving Brick  Machine

Paving Brick Machine

  The stamping die should adopt a multi-station progressive die, and the carbide insert can be used to improve life. In small batch production and new product trial production, simple molds with simple structure, fast manufacturing, and low cost should be used, such as combined die, sheet die, urethane rubber die, low melting alloy dies, zinc alloy dies, superplastic alloy dies, and the like. Molds have begun to use computer-aided design (CAD) to optimize molds through a computer-centric system. This is the development direction of mold design.

  According to the structural characteristics, mold manufacturing is divided into a flat punching die and a cavity die having space. The punching die utilizes the precise fit of the punch and the die, and some even have no clearance fit. Other forging dies such as cold extrusion dies, die casting dies, powder metallurgy dies, plastic dies, rubber dies, etc. are all cavity molds for forming three-dimensional shaped workpieces. The cavity mold has dimensional requirements in three directions of length, width and height, and the shape is complicated and manufacturing is difficult. Mold production is generally one-piece, small batch production, manufacturing requirements are strict and precise, and more sophisticated processing equipment and measuring devices are used.

  The plane blanking die can be formed by electric spark machining, and the precision can be further improved by forming grinding and coordinate grinding. Forming grinding can be carried out using an optical projection curve grinder, or a surface grinder with a microfilming and sanding mechanism, or a precision surface grinding machine with a specially shaped grinding tool. Coordinate grinding machines can be used for precise positioning of the mold to ensure precise aperture and hole spacing. It is also possible to grind any curved shape of the punch and the die with a computer numerically controlled (CNC) continuous track coordinate grinding machine. The cavity mold is mostly processed by copy milling, EDM and electrolytic machining. The combination of copy milling and numerical control and the addition of a three-way translational head device in EDM can improve the machining quality of the cavity. Increasing gas-filled electrolysis in electrolytic processing can increase production efficiency.

   Since the high-rise building starts from the ground, it requires a lot of bricks. With the elimination of the brick-burning technology in the country, it calls for the protection of the ecological environment. Our company is producing the Paving Brick Machine, which does not require kiln burning and is directly pressed. It is simple and convenient and does not require much. People work, automatic brick machine equipment, look forward to your visit.